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Industrial Design

Structural Packaging

Project Description

Designing three different shipping boxes to accommodate various combinations of personal care and hygiene products for a luxury travel amenity company.

Tools

ArtiosCAD

Project Context

Project Context

Project Context

There were 3 different types of products to be included in the boxes:

Boxed gift set

Bottles

Short miscellaneous products

The client already had requirements for each box. Each box would hold a different amount of products and would be different sizes.

Large Box

The largest box had to include their boxed gift set and any combination of two bottled products.

Medium Box

The medium box had to include a combination of 4-5 different-sized products. This would serve as a box for a customizable gift set of 4-5 products the customer can mix and match.

Small Box

The small box was more straightforward and only needed to hold two bottled products.

Sketching layouts

Sketching Layouts

Sketching Layous

Knowing that the boxes had to accommodate products that weren’t exactly the same size, I started out by taking stock of the sizes of each product.

From there I could start sketching out layouts for each box size.

Large Box Layout

The client wanted this box to have the gift set in the middle with a bottled product on each side. The compartments for the bottled products would have to be 2 inches wide to accommodate the largest bottle width (the shampoo bottle).

Large layout sketch

Medium Box Layout

The medium box had to be more versatile to accommodate 4-5 different products without using unnecessary space and material. Knowing I couldn’t satisfy every combination of products, I designed a layout that had 2 different sizes of compartments where each compartment could fit at least 3 of the possible products.

Medium layout sketch

Small Box Layout

The client wanted either a hexagonal or octagonal box that could hold 2 of the bottled products. In order to fit 2 bottles next to each other the length of the box had to be at least 4 inches and the width at least 3 inches.

Small layout sketch

Final Models

Final Models

Final Models

In the end I was able to design 3 different sized boxes accommodating 7 different products. Each box was prototyped using a white cardboard to look more refined. The boxes also left room for any type of decorative tissue paper or shredded paper the client would want to use to elevate the packaging.

Large Box CAD Model
Medium Box CAD Model
Small Box CAD Model

Takeaways

What I learned

Takeaways

This project made me more aware of business needs as a designer. I had to design these boxes with aesthetics, branding, usability, and cost efficiency in mind. This was most obvious when working on the medium box. I realized it was not practical to design a medium-sized box that could accommodate every combination of products without being too bulky or using too much material. Despite this I was able to optimize the customization of the box within these limitations.